Land Rover Defender: Transfer Case - Removal
REMOVAL
SPECIAL TOOL(S)
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303-1069
Adapter, Wrench
GENERAL EQUIPMENT
EQUIPMENT NAME
NOTES:
- This procedure contains some variation in the illustrations depending
on the vehicle specification, but the
essential information is always correct.
- This procedure contains illustrations showing certain components
removed to provide extra clarity.
- Before disconnecting any components, make sure the area is clean and
free from foreign material. When
disconnected all openings must be sealed.
1. Raise and support the vehicle on a suitable 2 post lift.
2. Drain the transfer case.
3. Remove the transmission support crossmember.
4. Remove the rear driveshaft.
5.
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- Remove the bolt.
- Reposition the ground cable away from the transfer case.
6.
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- Remove the 4 bolts.
- Remove the Noise, Vibration and Harshness (NVH) damper.
7.
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- Remove the 2 bolts.
- Remove the heatshield.
8.
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- Remove the 2 bolts.
- Disconnect the 2 electrical connectors.
- Release the wiring harness clip.
- Reposition the wiring harness away from the transfer case.
9.
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- Release the clip.
- Disconnect the breather pipe.
10.
WARNING:
This step requires the aid of another technician.
NOTE:
Do not disassemble further if component if removed for access only.
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11.
NOTE:
This step is only required if the existing transfer case is to be installed.
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Remove and discard the seal.
12.
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- Remove the bolt.
- Remove the NVH damper.
13.
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- Remove the 2 bolts.
- Remove the sensor.
READ NEXT:
INSTALLATION
SPECIAL TOOL(S)
303-1069
Adapter, Wrench
PART(S)
NOTES:
This procedure contains some variation in the illustrations
depending on the vehicle specification, but
the essential i
SPECIFICATIONS
Torque Specifications
NOTE:
Numbers with a green background are a single use component.
COMPONENT TORQUE LOCATION
DIAGNOSIS AND TESTING
PRINCIPLES OF OPERATION
For a detailed descript
SEE MORE:
GENERAL PROCEDURES
SPECIAL TOOL(S)
307-452
Wrench, Transmission Filler Plug
GENERAL EQUIPMENT
PART(S)
CHECK
WARNING:
Observe due care when working near a hot exhaust system.
Observe due care when draining, as the fluid can be very hot.
NOTE:
This procedure contains some variation in the ill
REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
501-114
Release Lever, Door Glass
REMOVAL
CAUTIONS:
Lay the window on felt covered supports. Do not stand on edge as this
can cause chips which
subsequently develop into cracks.
Protect the surrounding paintwork to avoid damage.
NOTES:
This procedur
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