Land Rover Defender: Transfer Case - Installation
INSTALLATION
SPECIAL TOOL(S)
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303-1069
Adapter, Wrench
PART(S)
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NOTES:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- Steps 1 to 3 are only required if the components were previously removed.
1.
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- Install the sensor.
- Install and tighten the 2 bolts.
Torque: 5Nm
2.
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- Install the transfer case Noise, Vibration and Harshness (NVH) damper.
- Install and tighten the bolt.
Torque: 72Nm
3.
NOTE: This step is only required if the existing transfer case is to be used.
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Install a new O-ring seal.
Renew Part: Transfer case connecting sleeve O-ring seal kit Quantity: 1.
4.
WARNING: This step requires the aid of another technician.
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- Install the transfer case.
- Use the special tool to install and tighten the 8 bolts.
Special Tool(s): 303-1069.
Torque: 40Nm
5.
CAUTION: To prevent water ingress and subsequent transmission damage, make sure that the breather is fully installed into the transmission casing. The white line around the circumference of the pipe should not be visible when correctly installed.
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- Install the breather pipe.
- Install the clip.
6.
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- Install and tighten the 2 bolts.
Torque: 24Nm
- Connect the 2 electrical connectors.
- Install the wiring harness clip.
7.
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- Install the heatshield.
- Install and tighten the 2 bolts.
Torque: 8Nm
8.
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- Install the exhaust NVH damper.
- Install and tighten the 4 bolts.
Torque: 60Nm
9.
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- Install the transfer case ground cable.
- Install and tighten the bolt.
Torque: 24Nm
10. Install the rear driveshaft.
11. Install the transmission support crossmember.
12. Fill the transfer case.
READ NEXT:
Four-Wheel Drive Systems
SPECIFICATIONS
Torque Specifications
NOTE:
Numbers with a green background are a single use component.
COMPONENT TORQUE LOCATION
DIAGNOSIS AND TESTING
PRINCIPLES OF OPERATION
For a detailed descript
Driver Assistance Systems
PARKING AID
DRIVER ASSISTANCE DOMAIN CONTROLLER
REMOVAL AND INSTALLATION
GENERAL EQUIPMENT
REMOVAL
NOTES:
This procedure contains some variation in the illustrations depending
on the vehicle spec
SEE MORE:
Rear Quarter Trim Panel - 90
REMOVAL AND INSTALLATION
REMOVAL
WARNING:
To avoid accidental deployment, the Restraints Control Module (RCM)
backup power supply must be
depleted. Wait at least 1 minute after disconnecting the startup battery
ground cable(s) before doing any
repair or adjustment to the Supplementary Restra
Anti-Theft - Active - Diagnosis and Testing
DIAGNOSIS AND TESTING
PRINCIPLES OF OPERATION
Vehicle Immobilizer Control Module (VIM)
For a detailed description of the anti-theft - active operation, refer to the
relevant description and operation section of
the workshop manual. REFER to: Anti-Theft - Active (Anti-Theft - Active,
Description an
