Land Rover Defender: Oil Pan - Ingenium I4 2.0l Petrol

REMOVAL AND INSTALLATION

SPECIAL TOOL(S)

JLR-303-1628

Remover/Installer, Front Crankshaft Seal

PART(S)

REMOVAL

WARNINGS:

• The spilling of hot oil is unavoidable during this procedure, care must be taken to prevent scalding.
• Be prepared to collect escaping oil.

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTES:

• This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
• This procedure contains illustrations showing certain components removed to provide extra clarity.

1. Raise and support the vehicle on a suitable 2 post lift.

2. Disconnect the startup battery ground cable.

3. Drain the engine oil.

4. Remove the crankshaft pulley.

5. Remove the front subframe.

6.

NOTE: If equipped.

• Remove the bolt.
• Release the cable.

7.

• Release the 4 wiring harness clips.
• Remove the 2 bolts.
• Remove the bracket.

8.

• Remove the nut.
• Release the transmission cooler pipes.

9.

• Remove the 3 bolts.
• Reposition the Air Conditioning (A/C) compressor away from the oil pan.
• Use a suitable cable tie to support the A/C compressor.

10.

• Release the 2 clips.
• Remove the bolt.
• Remove the oil level gauge assembly.

11.

• Remove the 2 covers.
• Remove the 2 bolts.
• Remove the 2 pulleys.

12.

Release the wiring harness clip from the engine front cover.

13.

• Remove the 12 bolts.
• Remove the engine front cover.

14.

• Use the special tool to remove the crankshaft front seal.

  Special Tool(s): JLR-303-1628

• Discard the crankshaft front seal.

15.

• Release the 4 clips.
• Remove the Noise, Vibration and Harshness (NVH) material.

16.

• Remove the 4 bolts from the oil pan.
• Remove the 4 bolts from the transmission.

17.

Remove the 14 bolts.

18.

Loosen, but do not fully remove the 2 bolts.

19.

Use a suitable tool to release the oil pan.

20.

• Remove the 2 bolts.
• Remove the oil pan.

INSTALLATION

1.

CAUTION:

• Make sure that all traces of the old sealant are removed from the mating surfaces.
• Make sure the component is installed and bolts tightened within 7 minutes of applying the sealant.

Apply a steady 3 mm diameter bead of sealant to the oil pan in the areas shown in the illustration. Use silicone gasket sealant meeting Jaguar Land Rover (JLR) specifications.

2.

CAUTION: Only tighten the bolts finger tight at this stage.

• Install the oil pan.
• Install the 2 bolts.

3.

CAUTION: Only tighten the bolts finger tight at this stage.

Install the 14 bolts.

4.

Tighten the 16 bolts in the illustrated sequence.

Torque

• Stage1: 10Nm
• Stage2: 25Nm

5.

• Install and tighten the 4 bolts to the transmission.

  Torque: 48Nm

• Install and tighten the 4 bolts to the oil pan.

  Torque: 25Nm

6.

• Install the Noise, Vibration and Harshness (NVH) material.
• Install the 4 clips.

7.

Use the special tool to install the new crankshaft front seal to the engine front cover.

Special Tool(s): JLR-303-1628

Renew Part: Crankshaft front oil seal Quantity: 1.

8.

Apply a steady 3 mm diameter bead of sealant to the areas shown in the illustration. Use silicone gasket sealant meeting Jaguar Land Rover (JLR) specifications.

9.

• Install the engine front cover.
• Install and tighten the 12 bolts.

  Torque: 12Nm

10. Install the wiring harness clip to the engine front cover.

11.

• Install the 2 pulleys.
• Install and tighten the 2 bolts.

  Torque: 25Nm

• Install the 2 covers.

12.

• Install the oil level gauge assembly.
• Install and tighten the bolt.

  Torque: 7Nm

• Install the 2 clips.

13.

• Remove and discard the cable tie that supports the Air Conditioning (A/C) compressor.
• Reposition the A/C compressor in the correct location.
• Install and tighten the 3 bolts.

  Torque: 25Nm

14.

• Install the transmission cooler pipes.
• Install and tighten the nut.

  Torque: 12Nm

15.

• Install the bracket.
• Install and tighten the 2 bolts.

  Torque: 12Nm

• Install the 4 wiring harness clips.

16.

NOTE: If equipped.

• Install the cable.
• Install and tighten the bolt.

  Torque: 12Nm

17. Install the front subframe.

18. Install the crankshaft pulley.

19. Fill the engine with oil.

20. Connect the startup battery ground cable.

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