Land Rover Defender: MHEV Pass Through Assembly To Front Junction Box Cables

REMOVAL AND INSTALLATION

REMOVAL

CAUTION: Do not allow the cables to hang unsupported.

NOTE:

• This procedure contains some variation in the illustration depending on the vehicle specification, but essential information is always correct.
• This procedure contains illustrations showing certain components removed to provide extra clarity.

1. Raise and support the vehicle on a suitable 2 post lift.

2. Remove the rear subframe assembly.

3.

• Remove the 20 bolts.
• Remove the transmission undershield cover.

4.

• Remove the 8 bolts.
• Remove the transmission undershield.

5.

NOTE: This step contains information for the following step(s).

• Disengage the locking device.
• Press and hold the 2 lever locking tabs.
• Release the lever to disconnect the electrical connector.

6.

• Disconnect the MHEV cable front electrical connector.
• Release the 2 clips.

7.

• Release the MHEV cable from the clip.
• Disconnect the MHEV cable rear electrical connector.

8.

• Remove the bolt.
• Release the 2 MHEV cable front clips.

9.

Release the 5 MHEV cable center clips.

10.

Remove the 3 MHEV cable center bolts.

11.

• Remove the MHEV cable rear bolt.
• Remove the MHEV cable rear nut.
• Release the 3 MHEV cable rear clips.

12.

CAUTION: This step requires the aid of another technician.

Remove the MHEV pass through assembly to front junction box cables.

INSTALLATION

1.

CAUTION: This step requires the aid of another technician.

Install the MHEV pass through assembly to front junction box cables.

2.

• Install and tighten the MHEV cable rear bolt.

  Torque: 10Nm

• Install and tighten the MHEV cable rear nut.

  Torque: 10Nm

• Install the 3 MHEV cable rear clips.

3. Install and tighten the 3 MHEV cable center bolts.

Torque: 10Nm

4. Install the 5 MHEV cable center clips.

5.

• Install the 2 MHEV cable front clips.
• Install and tighten the bolt.

  Torque: 10Nm

6.

• Connect the MHEV cable rear electrical connector.
• Install the MHEV cable to the clip.

7.

• Connect the MHEV cable front electrical connector.
• Install the 2 clips.

8.

• Install the transmission undershield.
• Install and tighten the 8 bolts.

  Torque: 60Nm

9.

• Install the transmission undershield cover.
• Install and tighten the 20 bolts.

  Torque: 10Nm

10. Install the rear subframe assembly.

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