Land Rover Defender: Secondary Bulkhead Left Panel

REMOVAL AND INSTALLATION

REMOVAL

NOTE:

• This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
• This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to: All vehicles

1. Disconnect the startup battery ground cable.

2.

• Release the 5 clips.
• Remove the access cover.

The following step(s) applies to: Vehicles with diesel engine

3.

• Release the wiring harness clip.
• Release the electrical connector clip.
• Reposition the engine wiring harness away from the bracket.

The following step(s) applies to: All vehicles

4.

• Remove the 3 bolts.
• Remove the bracket.

The following step(s) applies to: Vehicles with diesel engine

5.

• Disconnect the electrical connector.
• Remove the bolt.
• Reposition the wiring harness away from the left bulkhead panel.
• Release the fuel line clip.
• Reposition the fuel line away from the left bulkhead panel.

6.

• Remove the 2 bolts.
• Remove the left bulkhead panel.

The following step(s) applies to: Vehicles with petrol engine

7.

• Disconnect the electrical connector.
• Remove the bolt.
• Reposition the wiring harness away from the left bulkhead panel.
• Release the fuel line clip.
• Reposition the fuel line away from the left bulkhead panel.

8.

• Remove the 2 bolts.
• Release the fuel line clip.
• Reposition the fuel line away from the left bulkhead panel.
• Remove the left bulkhead panel.

INSTALLATION

The following step(s) applies to: Vehicles with petrol engine

1.

• Install the left bulkhead panel.
• Install and tighten the 2 bolts.
• Reposition the fuel line into the correct location.
• Install the fuel line clip.

  Torque: 5.4Nm

2.

• Reposition the fuel line into the correct location.
• Install the fuel line clip.
• Reposition the wiring harness into the correct location.
• Install and hand tighten the bolt.

  Torque: 6Nm

• Connect the electrical connector to the Powertrain Control Module (PCM).

The following step(s) applies to: Vehicles with diesel engine

3.

• Install the left bulkhead panel.
• Install and tighten the 2 bolts.

  Torque: 5.4Nm

4.

• Reposition the fuel line into the correct location.
• Install the fuel line clip.
• Reposition the wiring harness into the correct location.
• Install and tighten the bolt.

  Torque: 6Nm

• Connect the electrical connector to the Powertrain Control Module (PCM).

The following step(s) applies to: All vehicles

5.

• Install the bracket.
• Install and tighten the 3 bolts.

  Torque: 6Nm

The following step(s) applies to: Vehicles with diesel engine

6.

• Reposition the engine wiring harness into the correct location.
• Install the electrical connector clip into the bracket.
• Install the wiring harness clip into the bracket.

The following step(s) applies to: All vehicles

7.

• Install the access cover.
• Install the 5 clips.

8. Connect the startup battery ground cable.

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