Land Rover Defender: Right Upper Control Arm

REMOVAL AND INSTALLATION

SPECIAL TOOL(S)

JLR-204-803

Splitter, Upper Arm

GENERAL EQUIPMENT

PART(S)

REMOVAL

CAUTION: Nuts and bolts must be tightened with vehicle at normal ride height. Failure to follow this instruction may result in damage to the component.

NOTES:

• This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
• This procedure contains illustrations showing certain components removed to provide extra clarity.

The following step(s) applies to: Vehicles with air suspension

1. Use the Jaguar Land Rover (JLR) approved diagnostic equipment, depressurize air suspension system.

General Equipment: Jaguar Land Rover approved diagnostic equipment

The following step(s) applies to: Vehicles with fuel fired booster heater

2. Remove the Fuel Fired Booster Heater (FFBH) assembly.

The following step(s) applies to: All vehicles

3. Raise and support the vehicle on a suitable 2-post lift.

4. Remove the right wheel and tire assembly.

5.

CAUTION: Do not use excessive force to release the height sensor.

Release the height sensor from the right upper control arm.

6.

• Remove and discard the nut and bolt.
• Use the special tool to release the right upper control arm ball joint from the wheel knuckle.

  Special Tool(s): JLR-204-803

• Release the right upper control arm.

7.

Remove the 2 nuts.

8.

• Remove the 2 bolts.
• Remove the right upper control arm.

INSTALLATION

The following step(s) applies to: All vehicles

1.

• Install the right upper control arm.
• Install the 2 right upper control arm to body bolts.

  Renew Part: Front suspension upper arm to body nuts and bolts Quantity: 2.

• Connect the right upper control arm ball joint to the wheel knuckle.
• Install and tighten the right upper control arm to wheel knuckle nut and the bolt.

  Renew Part: Front suspension upper arm ball joint to knuckle nut and bolt Quantity: 1.

  Torque: 70Nm

• Secure the height sensor link to the right upper control arm.

2.

CAUTION: Nuts must be tightened with vehicle at normal ride height.

Install and tighten the 2 right upper control arm to body nuts.

Torque: 60Nm

3. Install the right wheel and tire assembly.

The following step(s) applies to: Vehicles with fuel fired booster heater

4. Install the FFBH assembly.

The following step(s) applies to: Vehicles with air suspension

5. Use the JLR approved diagnostic system, to pressurize the air suspension.

General Equipment: Jaguar Land Rover approved diagnostic equipment

6. Use the JLR approved diagnostic system, to calibrate the suspension ride height.

General Equipment: Jaguar Land Rover approved diagnostic equipment

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