Land Rover Defender: Engine - Installation

ENGINE - INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV

INSTALLATION

SPECIAL TOOL(S)

JLR-303-1633-01

Engine Lifting Kit

JLR-303-1673

Engine stand adaptor

GENERAL EQUIPMENT

PART(S)

WARNING: Be prepared to collect escaping engine coolant.

CAUTION:

• Be prepared to collect escaping fuel.
• Be prepared to collect escaping oil.
• Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

• This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
• This procedure contains illustrations showing certain components removed to provide extra clarity.

1.

• Install the special tool.

  Special Tool(s): JLR-303-1633-01

• Install and tighten the 2 bolts.

  Torque: 25Nm

2.

WARNING: This step requires the aid of another technician.

• Install the special tool.

  Special Tool(s): JLR-303-1633-01

• Install a suitable hydraulic jib crane to the special tools as illustrated.

  General Equipment: Hydraulic jib crane

• Remove the engine from the engine stand.

  General Equipment: Engine stand

3.

• Remove the 4 bolts.
• Remove the special tool.

  Special Tool(s): JLR-303-1673

4.

• Install the bracket.
• Install and tighten the 4 bolts.

  Torque: 63Nm

5.

• Use the special tool and a suitable hydraulic jib crane to carefully install the engine.
• Remove the hydraulic jib crane.

  General Equipment: Hydraulic jib crane

• Remove the special tool.

  Special Tool(s): JLR-303-1633-01

6.

Install and tighten the new nut.

Renew Part: Engine mount nut(s) Quantity: 1.

Torque: 110Nm

7.

Install and tighten the new nut.

Renew Part: Engine mount nut(s) Quantity: 1.

Torque: 110Nm

8.

Remove the 2 bolts.

Remove the special tool.

Special Tool(s): JLR-303-1633-01

9.

• Connect the 2 electrical connectors.
• Tighten the bolt.

  Torque: 7Nm

• Install the wiring harness clip.
• Install the wiring harness grommet.

10.

• Install the closing panel.
• Install and tighten the 2 bolts.

  Torque: 9Nm

11.

• Connect the Low Pressure (LP) fuel line.
• Connect the breather pipe.

12.

Connect the 2 engine coolant hoses.

13.

Connect the 2 engine coolant hoses.

14.

Connect the engine coolant hose.

15.

• Connect the electrical connector.
• Install the wiring harness clip.

16. Install the secondary bulkhead center panel.

17. Install the Air Conditioning (A/C) compressor.

18. Install the transmission.

19. Install the hood.

20. Connect the startup battery ground cable.

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