Land Rover Defender: Crankshaft Pulley - Ingenium I4 2.0l Petrol

REMOVAL AND INSTALLATION

SPECIAL TOOL(S)

JLR-303-1628

Remover/Installer, Front Crankshaft Seal

JLR-303-1630

Locking Tool, Crankshaft Pulley

PART(S)

REMOVAL

NOTE:

• This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
• This procedure contains illustrations showing certain components removed to provide extra clarity.

1. Raise and support the vehicle on a suitable 2 post lift.

2. Disconnect the startup battery ground cable.

3. Remove the accessory drive belt.

4.

Install the special tool as illustrated.

Special Tool(s): JLR-303-1630

5.

Remove and discard the 4 bolts.

6.

CAUTIONS:

• Only rotate the crankshaft clockwise.
• Make sure the special tool is correctly aligned.

• Remove the special tool.

  Special Tool(s): JLR-303-1630

• Remove the crankshaft pulley.

7.

• Install the special tool.

  Special Tool(s): JLR-303-1628

• Use the special tool to rotate the crankshaft front seal 35º in a counter-clockwise direction.
• Discard the crankshaft front seal.

INSTALLATION

1.

• Install a new crankshaft front seal to the special tool.

  Renew Part: Crankshaft front oil seal Quantity: 1.

• Use the special tool to install the crankshaft front seal.
• Tighten the crankshaft front seal.

  Torque: 26Nm

2.

CAUTION: Make sure that the crankshaft pulley is correctly located on the dowel.

• Install the crankshaft pulley.
• Install the special tool.

  Special Tool(s): JLR-303-1630

3.

• Before installing the new crankshaft pulley bolts check the length of the threads as illustrated.
• The new bolts must be 48mm in length.

4.

• Working in a diagonal sequence, install and tighten the 4 new crankshaft pulley bolts.

  Renew Part: Crankshaft pulley bolts Quantity: 4.

  Torque

  • Stage1: 37Nm
  • Stage2: 90º

5. Remove the special tool.

Special Tool(s): JLR-303-1630

6. Install the accessory drive belt.

7. Connect the startup battery ground cable.

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