Land Rover Defender: Tailgate
REMOVAL AND INSTALLATION
REMOVAL
CAUTION: Protect the surrounding paintwork to avoid damage.
NOTES:
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
1. Disconnect the startup battery ground cable.
2. Remove the tailgate window.
3. Remove the tailgate latch.
4. Remove the rear window wiper motor.
5.
NOTE: Repeat the step for the other side.
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- Release the 3 clips.
- Remove the tailgate frame trim.
6.
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- Remove the 4 bolts.
- Remove the tailgate mounting bar.
7.
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- Release the electrical connector.
- Remove the 2 nuts.
- Release the 4 clips.
- Remove the tailgate exterior door handle.
8.
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- Remove the 2 bolts.
- Remove the spare wheel support.
9.
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Remove the 5 bolts.
10.
CAUTION: The component(s) may be heavy. Take extra care when handling.
NOTE: This step requires the aid of another technician.
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- Remove the 2 nuts.
- Remove the spare wheel mount.
11.
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- Release the 13 clips.
- Release the grommet.
- Remove the tailgate wiring harness from the tailgate.
12.
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Remove the strut rod bolt.
13.
WARNING: This step requires the aid of another technician.
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- Remove the 4 bolts.
- Remove the tailgate.
INSTALLATION
1.
WARNING: This step requires the aid of another technician.
- Install the tailgate.
- Install and tighten the 4 bolts.
Torque: 60Nm
- Check the tailgate gaps and align if necessary.
2. Install and tighten the strut rod bolt.
Torque: 48Nm
3.
- Install the tailgate wiring harness to the tailgate.
- Install the grommet.
- Install the 13 clips.
4.
CAUTION: The component(s) may be heavy. Take extra care when handling.
NOTE: This step requires the aid of another technician.
- Install the spare wheel mount.
- Install and tighten the 2 nuts.
Torque: 60Nm
5.
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Install and tighten the 5 bolts.
Torque: 60Nm
6.
NOTE: Apply Loctite 2040 to the threads.
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- Install the spare wheel support.
- Install and tighten the 2 bolts.
Torque: 6Nm
7.
- Install the tailgate exterior door handle.
- Install and tighten the 2 nuts.
Torque: 12Nm
- Install the electrical connector.
8.
- Install the tailgate mounting bar.
- Install and tighten the 4 bolts.
Torque: 30Nm
9.
NOTE: Repeat the step for the other side.
Install the tailgate frame trim.
10. Install the rear window wiper motor.
11. Install the tailgate latch.
12. Install the tailgate window.
13. Connect the startup battery ground cable.
READ NEXT:
Door Trim Panel Inspection
DESCRIPTION AND OPERATION
LEATHER TRIM PANEL
Leather is a natural product, therefore it possesses natural characteristics
, such as grain variations, growth and bush
marks. These non-weakening marks
Interior Trim Inspection
DIAGNOSIS AND TESTING
WARRANTY COMPLIANCE AND PROCEDURES IN RELATION TO HIGH GLOSS VENEERS
NOTE:
Particular care should be taken to prevent damage from rings, studs, zips and
buckles
Verify the cus
SEE MORE:
Removal
REMOVAL
SPECIAL TOOL(S)
303-1069
Adapter, Wrench
JLR-303-1569
Lifting Bracket, Engine
JLR-303-1692
Engine Support
JLR-303-1692-04
Engine Bridge Adaptor
JLR-303-1713
Engine Brace Mountings
GENERAL EQUIPMENT
CAUTION:
New transmission assemblies are supplied pre-filled with transmission fluid.
NO
Fuel Tank Draining
GENERAL PROCEDURES
SPECIAL TOOL(S)
310-123
Locking Ring, Fuel Tank
GENERAL EQUIPMENT
PART(S)
DRAINING
WARNING:
Be prepared to collect escaping fuel.
CAUTION:
Before disconnecting any components, make sure the area is clean and free from
foreign material. When
disconnected all openings must be se
