Land Rover Defender: Tailgate
REMOVAL AND INSTALLATION
REMOVAL
CAUTION: Protect the surrounding paintwork to avoid damage.
NOTES:
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
1. Disconnect the startup battery ground cable.
2. Remove the tailgate window.
3. Remove the tailgate latch.
4. Remove the rear window wiper motor.
5.
NOTE: Repeat the step for the other side.
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- Release the 3 clips.
- Remove the tailgate frame trim.
6.
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- Remove the 4 bolts.
- Remove the tailgate mounting bar.
7.
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- Release the electrical connector.
- Remove the 2 nuts.
- Release the 4 clips.
- Remove the tailgate exterior door handle.
8.
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- Remove the 2 bolts.
- Remove the spare wheel support.
9.
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Remove the 5 bolts.
10.
CAUTION: The component(s) may be heavy. Take extra care when handling.
NOTE: This step requires the aid of another technician.
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- Remove the 2 nuts.
- Remove the spare wheel mount.
11.
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- Release the 13 clips.
- Release the grommet.
- Remove the tailgate wiring harness from the tailgate.
12.
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Remove the strut rod bolt.
13.
WARNING: This step requires the aid of another technician.
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- Remove the 4 bolts.
- Remove the tailgate.
INSTALLATION
1.
WARNING: This step requires the aid of another technician.
- Install the tailgate.
- Install and tighten the 4 bolts.
Torque: 60Nm
- Check the tailgate gaps and align if necessary.
2. Install and tighten the strut rod bolt.
Torque: 48Nm
3.
- Install the tailgate wiring harness to the tailgate.
- Install the grommet.
- Install the 13 clips.
4.
CAUTION: The component(s) may be heavy. Take extra care when handling.
NOTE: This step requires the aid of another technician.
- Install the spare wheel mount.
- Install and tighten the 2 nuts.
Torque: 60Nm
5.
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Install and tighten the 5 bolts.
Torque: 60Nm
6.
NOTE: Apply Loctite 2040 to the threads.
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- Install the spare wheel support.
- Install and tighten the 2 bolts.
Torque: 6Nm
7.
- Install the tailgate exterior door handle.
- Install and tighten the 2 nuts.
Torque: 12Nm
- Install the electrical connector.
8.
- Install the tailgate mounting bar.
- Install and tighten the 4 bolts.
Torque: 30Nm
9.
NOTE: Repeat the step for the other side.
Install the tailgate frame trim.
10. Install the rear window wiper motor.
11. Install the tailgate latch.
12. Install the tailgate window.
13. Connect the startup battery ground cable.
READ NEXT:
Door Trim Panel Inspection
DESCRIPTION AND OPERATION
LEATHER TRIM PANEL
Leather is a natural product, therefore it possesses natural characteristics
, such as grain variations, growth and bush
marks. These non-weakening marks
Interior Trim Inspection
DIAGNOSIS AND TESTING
WARRANTY COMPLIANCE AND PROCEDURES IN RELATION TO HIGH GLOSS VENEERS
NOTE:
Particular care should be taken to prevent damage from rings, studs, zips and
buckles
Verify the cus
SEE MORE:
Child seat overview
Make sure to read and fully understand
the relevant warnings before using any
of the features in this section.
All infants and children should be
restrained in a suitable child safety seat.
The child safety seat should be
appropriate to the age and size of the
infant or child.
CHILD SEAT POSITIONI
Introduction, How To Use This Workshop Manual
INTRODUCTION
The workshop manual has been written in a format that is designed to meet the
needs of technicians worldwide. The
objective is to provide descriptions for completing diagnosis and testing,
service and repair work with tested and
effective techniques, using a common publishing format.
